Facilities
 

Infrastructure facilities

Office Premises:

  • A 3000 sq. ft. office with all necessary communication facilities.
     
  • ERP program to integrate all business data to the best interest of the company and its customers.
     
  • A fully functional office with dedicated departments for marketing, sales (commercial), purchase, production, quality and logistics.

Factory premises:

  • Company owned land area: 2.5 lakh sq. ft.
     
  • Factory shed / covered work area: 1,00,000 sq. ft.

 
 

Designing

  • 3D modelling using high-end softwares like Pro Engineer and AutoCAD among others.

 
 

Melting Facility

  • 2 Inductotherm make Medium Frequency Induction Furnace of 1 tons / hour capacity.
     
  • 1 Megatherm makes Medium Frequency Induction Furnace of 2 tons / hour capacity.
     
  • Turn Dish ladle for magnesium treatment of Ductile Iron.
     
  • Dust collector facility for environmental protection.

 
 

Moulding Facility

  • One pair of DISA ARPA 450 simultaneous jolt squeeze moulding machines to accommodate 650 X 600 X 200/250 mm moulding boxes.
     
  • One pair of DISA ARPA 900 simultaneous jolt squeeze moulding machines to accommodate 950 X 900 X 250/300 mm moulding boxes.
     
  • One pair of SMFA 600 simultaneous jolt squeeze moulding machines to accommodate 700 X 800 X 250/300 mm moulding boxes.
     
  • Fully automated mould handling and punch out system.
     
  • An automatic sand plant of 50 TPH capacity with sand reclamation system and cooling system with dust collector facility for environmental protection.

 
 

No Bake Moulding

  • One 20 tonnes Continuous Sand Mixture from Omega U.K.
     
  • One 5 tonnes Continuous Sand Mixture from Omega U.K. for
    core making.
     
  • 12 tonnes per hour capacity fully automated reclamation sand
    plant system.
     
  • handling and punch out system. 3 tonnes capacity mould manipulator.
     
  • Flood coating system.
     

 

Core Shop

  • Core sand mixer and Carbon Dioxide core making facility.
     
  • Cold Box core shooter 60 LTRS from Galaxy machines vertically parted capacity box size 1000mm X 800mm.
     
  • Cold Box core shooter 40 LTRS from SPAN machines horizontally parted capacity box size 1000mm X 800mm.
     
  • Cold Box core shooter 15 LTRS from SPAN machines vertically parted capacity box size 600mm X 500mm.
     
  • Cold Box core shooter 10 LTRS from Galaxy machines vertically parted capacity box size 600mm X 500mm.
     
  • Automated sand system including sand mixture and dosing
    system to support the above Core machines.
     
  • PEP SET Core making facility.

 
 

Fettling facility

  • One 1000 kgs capacity Patel Furnace makes shot blasting machine with auto conveyer.
     
  • One 500 kgs capacity Disa makes shot blasting machine.
     
  • Ample swing frame grinders, bench grinders and
    angle grinders for grinding the castings.

 
 

Laboratory and Testing Facility

  • Spectrometer makes Spectro max with 16 elements analyzing capacity.
     
  • Image analyzer with camera attached to the microscope.
     
  • UTM 20 Tons capacity Universal Testing Machine for Tensile strength, yielding strength and elongation.
     
  • Ultra sonic testing
     
  • 3000 kgs Brinell Hardness Testing machine.
     
  • Sand testing: All the necessary sand testing equipments.
     
  • Full fledged wet lab for chemical analysis.
     
  • Dimensional stability inspection.
     
  • Sectioning Machine.
     
  • Radiography testing outsourced.

 
 

Pattern Making

  • Fully equipped to manufacture Match Plate mounted
    wooden, metallic and resin patterns to a high degree
    of accuracy.
     
  • Dedicated repairing section to minimize downtime
     
  • In-house match plate mounting facility.
     
  • Measuring instruments that can produce accurate patterns.
     
  • Systematic pattern stotage system of racks and powered handling mechanism to place individual match plates in allocated locations.
     

 
 

Finishing

  • Painting - Black Bitumen or Primer
     
  • Epoxy Coating
     
  • Lathes
     
  • Drilling Machines
     
  • Plano Milling machines